Pharmaceutical Cleanroom & Packaging Suite — Brampton | GTA Commercial Renovation Case Study

Project type

Pharmaceutical cleanroom and packaging suite build-out inside an operating manufacturing facility.

Location

Brampton, Ontario.

Approximate scope

Roughly 20,000 square feet across a production hall, packaging suite, QA observation areas, and connecting corridors — delivered within a twelve-week construction window for the overall build.

Steel-stud framing with mould-resistant sheathing for a pharmaceutical cleanroom build-out in Brampton — Steel-stud partitions going up with mould-resistant sheathing — the layout for the production hall and packaging suite.

Buildup's role

Framing, drywall and ceilings across the suite: steel-stud partitions with mould-resistant sheathing, full board installation taped, skimmed and sanded to a Level 5 finish on every wall, and sealed T-bar ceiling systems throughout — delivered in coordination with the project's other trades.

Sealed T-bar ceiling grid and mechanical rough-in above a pharmaceutical cleanroom — Sealed T-bar ceiling grid with the mechanical rough-in above — closed up only after every service overhead was set.

The finish that matters: Level 5

Level 5 is the most demanding drywall finish there is: every surface skim-coated and sanded flat, because cleanroom lighting and washable coatings show every imperfection. Doing it wall-to-wall across 20,000 square feet — with dust containment inside an operating pharmaceutical facility, and partitions that had to stay perfectly true for the coatings and equipment that followed — left no room for rework.

Drywall taping in a cleanroom corridor during pharmaceutical facility construction — Taping and skim work through a cleanroom corridor — every wall carried to a Level 5 finish.

Self-leveling epoxy floor curing in a pharmaceutical cleanroom corridor — Self-levelling epoxy floor curing in a corridor — the finishing trades our walls and ceilings had to be ready for.

Cleanroom partition wall framing opening into the finished production hall — Partition framing opening into the finished production hall.

The finished suite

Partitions and ceilings delivered flat, sealed and ready for coating and validation — Level 5 on every wall of the suite.

Finished cleanroom with high-speed door and observation windows.

Completed cleanroom corridor with epoxy floor and viewing windows — Completed corridor — epoxy floor, sealed ceiling and viewing windows.

Timeline

Twelve-week construction window for the overall build, with framing, board and ceilings sequenced ahead of the finishing trades so downstream work never waited on a wall.

Outcome

Partitions and ceilings delivered flat, sealed and ready for coating and validation. The same finish discipline we bring to restaurant build-outs, where the wall you see from the dining room is the finish.

Packaging line installed behind the QA observation window in a completed pharmaceutical suite — The packaging line running behind the QA observation window in the completed suite.

Pharmaceutical Cleanroom & Packaging Suite — Brampton